fix: Refactor CreateShipmentOnReadyToShip listener to directly call service

- Remove controller dependency and call CourierService directly
- Add proper validation before attempting shipment creation
- Log failures instead of silently succeeding
- Emit ShipmentCreated/ShipmentCreationFailed events properly
- Prevents false success logs when validation fails

app/Listeners/CreateShipmentOnReadyToShip.php

@@ -3,9 +3,9 @@
 namespace App\Listeners;
 
 use App\Events\ReadyToShipIntent;
-use App\Http\Controllers\ShippingController;
+use App\Services\CourierService;
-use Illuminate\Contracts\Queue\ShouldQueue;
+use App\Events\ShipmentCreated;
-use Illuminate\Queue\InteractsWithQueue;
+use App\Events\ShipmentCreationFailed;
 use Illuminate\Support\Facades\Log;
 
 class CreateShipmentOnReadyToShip
@@ -13,34 +13,95 @@ class CreateShipmentOnReadyToShip
     /**
      * Create the event listener.
      */
-    public function __construct(protected ShippingController $shippingController)
+    public function __construct(protected CourierService $courierService)
     {
     }
 
     /**
-     * Handle the event.
+     * Handle the event - create shipment when Trello card moves to Ready to Ship.
      */
     public function handle(ReadyToShipIntent $event): void
     {
+        $order = $event->order;
+
         Log::info('Creating shipment from Ready to Ship intent', [
-            'order_uuid' => $event->order->uuid,
+            'order_uuid' => $order->uuid,
         ]);
 
-        try {
+        // Validate packing
-            // Create a mock request object for the controller
+        if (! $order->packing_completed_at || ! $order->packing_width || ! $order->packing_length || ! $order->packing_weight) {
-            $request = new \Illuminate\Http\Request();
+            Log::warning('Cannot create shipment - order not packed', [
-            
+                'order_uuid' => $order->uuid,
-            // Call the shipping controller to create shipment
+                'packing_completed_at' => $order->packing_completed_at,
-            $this->shippingController->createShipment($request, $event->order);
-            
-            Log::info('Shipment created successfully from webhook', [
-                'order_uuid' => $event->order->uuid,
             ]);
+            return;
+        }
+
+        // Validate payment
+        if ($order->is_custom_order === false && $order->payment_status !== 'paid') {
+            Log::warning('Cannot create shipment - order not paid', [
+                'order_uuid' => $order->uuid,
+                'payment_status' => $order->payment_status,
+            ]);
+            return;
+        }
+
+        // Prevent duplicate shipments
+        if ($order->courier_waybill_id) {
+            Log::info('Shipment already exists for this order', [
+                'order_uuid' => $order->uuid,
+                'waybill_id' => $order->courier_waybill_id,
+            ]);
+            return;
+        }
+
+        try {
+            Log::debug('Calling courier API to create shipment', [
+                'order_uuid' => $order->uuid,
+            ]);
+
+            // Call courier API
+            $shipmentData = $this->courierService->createShipment(
+                $order->id,
+                $order->packing_width,
+                $order->packing_length,
+                $order->packing_weight,
+            );
+
+            // Save shipment details
+            $order->update([
+                'courier_waybill_id' => $shipmentData['waybill_id'],
+                'courier_tracking_number' => $shipmentData['tracking_number'],
+                'courier_status' => 'awaiting_collection',
+                'status' => 'awaiting_collection',
+            ]);
+
+            Log::info('Shipment created successfully from webhook', [
+                'order_uuid' => $order->uuid,
+                'waybill_id' => $shipmentData['waybill_id'],
+                'tracking_number' => $shipmentData['tracking_number'],
+            ]);
+
+            // Fetch shipping documents
+            $stickerPath = $this->courierService->fetchSticker($shipmentData['shipment_id'], $order->id);
+            $waybillPath = $this->courierService->fetchWaybill($shipmentData['shipment_id'], $order->id);
+
+            // Emit event to trigger Slack/Trello updates
+            ShipmentCreated::dispatch(
+                $order,
+                $shipmentData['waybill_id'],
+                $shipmentData['tracking_number'],
+                $stickerPath,
+                $waybillPath,
+            );
         } catch (\Exception $e) {
             Log::error('Failed to create shipment from Ready to Ship intent', [
-                'order_uuid' => $event->order->uuid,
+                'order_uuid' => $order->uuid,
                 'error' => $e->getMessage(),
             ]);
+
+            // Emit failure event
+            ShipmentCreationFailed::dispatch($order, $e->getMessage());
         }
     }
 }